Application of anodizing pneumatic clamp
Application of anodizing pneumatic clamp
Application of anodizing pneumatic clamp
In response to the national call for energy saving, emission reduction, and green environmental protection, Brightstar Aluminum Machinery actively innovated and developed a new-generation anodizing pneumatic clamp.
In particular, it is a new type of anodizing clamp used in the aluminum metal surface treatment industry (mainly for anodizing, electrophoresis and bright dipping process treatment of aluminum profiles).
Technology background of anodizing clamp
The anodizing clamps used in the metal surface treatment industry are made of nylon or engineering polymer composite materials and hardware components by injection molding.
The clamp parts are respectively composed of a handle and a clamp mouth for clamping objects.
Two left and right clamps are hinged to form a clamp body through a hinged part between the handle and the clamp mouth.
This clamp also has the following shortcomings.
One is that because the handle is too long, the return spring is installed in the groove between the two fixtures, and there are long slots.
These slots are easy to store metal surface treatment liquid during the use of the fixture.
During the cleaning process, difficult to clean and affects product quality, not only consuming a lot of treatment liquid, resulting in greater waste, but also the treatment liquid is stored and dried in the slots of the fixture, causing corrosion to the spring clip body and shortening the service life of the anodizing clamp.
The second is that the clamping of the workpiece by the anodizing clamp is through the operation of manual force, so that the jaws open to clamp the workpiece.
After the workpiece is processed, the force is applied to the handle of the clamp by manpower, so that the jaws open, and the clamp and in this repeated operation process, the labor intensity of the workers is high and the work
The efficiency is low, and this production mode relying on human operation can no longer meet the needs of automatic anodizing line production.
Description of the Technical Background of Utility Models
The utility model clamp is designed by integrating the advantages of the manual A-type clamp and the semi-round head anodizing pneumatic clamp and breaks through the durability of the clamp in the surface treatment process.
Surface treatment tools for anodizing, electrophoresis and bright dipping processes, including left and right clamp bodies, torsion springs, pin shafts, and hardware components.
It is characterized in that the front ends of the left and right clamp components are provided with clamp mouths that are kept in a normally open state, and the rear ends of the left and right clamp components are provided with open tail cavities.
The middle position of the open tail cavity is also provided with a pair of metal hinges nested together, the torsion spring is placed between the pair of metal hinges, the pin shaft is placed on the pair of metal hinges, organically assembled Together.
Since the left and right clip body components are also equipped with metal components, the structural strength of the product is further improved and it is not easy to deform.
The innermost part of the open tail cavity of the clamp is provided with a groove cavity for a pneumatic clamp remover to pass through, which ensures that the clamp can be opened and closed by a pneumatic clamp opener.
Advantages of anodizing pneumatic clamp
The purpose of the anodizing pneumatic clamp is to provide a clamp without a handle for use with a pneumatic clamp opener.
The anodizing pneumatic clamp has a very simple and compact structure, maintains the original A-type elastic force, has high clamping reliability and firmness, and can be clamped by a pneumatic clamper, which is suitable for semi-automatic production on the assembly line.
Reduce the labor intensity of workers, improve production efficiency, and its assembly is very convenient
It will not store treatment liquid or other dirt, and it is very convenient for washing and maintenance, which can effectively reduce the corrosion of the treatment liquid on the fixture and prolong its life.
The maintenance is very convenient, which can effectively reduce the corrosion of the clamp by the treatment liquid and prolong its life.
The new type of clamp is especially suitable for the products on the surface of the aluminum industry.
In the past, the treatment process of aluminum profiles for oxidation electrophoresis was aluminum wire binding, and the treatment liquid corroded the aluminum wires very severely during the treatment process, which easily caused the loosening of the aluminum material.
Now this clamp is used, due to the holding force of the spring on the fixture and the workpiece, the yield has been improved.
In addition, some manufacturers have also modified the conductive rod to increase the original feeding amount by one-third by using the dislocation clamp on both sides. output, saving production costs and protecting environmental resources.
Features of anodizing pneumatic clamp
1. This product is made of imported high-temperature resistant materials, which has many advantages such as high strength, and corrosion resistance, and can be used for a long time at high temperatures of 220°C without softening or deformation;
2. This product is designed with a quick clamp structure.
It has a simple structure, convenient and fast operation, and reliable operation.
It can greatly improve the uniformity of the anodizing film thickness, reduce the labor intensity of workers, and improve production efficiency;
3. This product can ensure that the aluminum profile will not loosen or fall off during the hoisting and production process.
It can ensure that the aluminum profile and the conductive rod have good conductive properties.
This can effectively avoid quality defects such as the uneven thickness of the anodizing film on the surface of aluminum profile and color differences on the surface of aluminum profile;
4. The use of quick anodizing clamps for production can enable companies to change the traditional production model and bring significant economic benefits to the company.
It is a new type of process equipment that production companies urgently need.
Brightstar Aluminum Machinery provides anodizing pneumatic clamp and no-pneumatic clamp for our customers, not only the clamp, but also the solution.
Contact us now to obtain a reliable No-obligation quote!
