Vertical mould scrap extractor

Vertical mould scrap extractor

The mold scrap extractor is a machine used specifically in the aluminum extrusion process to remove scrap metal that accumulates within the extrusion die after each cycle.

There are two main types: vertical and horizontal.

Vertical mold scrap extractor uses a hydraulic press to push the accumulated dross from the die cavity.

This improves efficiency, safety, and profitability by reducing downtime and the risk of injury to workers who would otherwise have to remove the scrap manually.

Horizontal mold scrap extractor works by pulling the extractor head through the die horizontally.

This type of extractor is typically used for larger dies.

Vertical mould scrap extractor description

Vertical aluminum mould scrap extractor is the auxiliary equipment for aluminum extrusion molds

Its main function is extracting aluminum materials that were held up in the moulds.

Feature

It is a hydraulic machine that takes the place of manual labor, which can process 20 to 120 sets of molds per hour for aluminum materials to hold up in the molds.

The machine is simple, stable, safe and reliable.

Specification Models

Its specifications ranging from 30T, 40T, 60T, 120T

Technical data

	Mould Scrap Extractor
		30T	40T
1	(mm) Punch Dia.	f15~f30	f25~f40
2	(T) Tonnage	30	40
3	Type	Vertical	Vertical
4	(mm) Mould size	<f300	f350~ f450
5	(kw) Motor power	7.5	11
6	(MPa)System Pressure	16	16
7	(m) Dimension L x W x H	1.4×0.8×2.2	1.6x1x2.3
8	Efficiency(set/H)	80~120	50~80
9	Weight(about Metric ton)	1.2	1.5

The mold scrap extractors improve the efficiency and safety of the aluminum extrusion process.

They also help to maintain the quality of the extruded product by removing scrap metal that could otherwise contaminate the product.

There are several key benefits to using a mold scrap extractor application in aluminum extrusion:

Increased Efficiency:

Extractors automate the scrap removal process, significantly reducing cycle times compared to manual removal. This translates to more extrusions produced per hour, boosting overall production output.

Improved Safety:

Eliminating the need for manual cleaning of the die cavity reduces the risk of worker injuries from handling hot metals and sharp edges.

Enhanced Product Quality:

Prompt removal of scrap metal minimizes contamination of the extruded product by residual dross or oxides. This leads to a more consistent and higher quality final product. 

Reduced Downtime:

Automated extraction eliminates the need to stop production for manual cleaning, minimizing downtime and keeping the extrusion process running smoothly. 

Lower Labor Costs:

By automating scrap removal, the need for manual labor is reduced, potentially leading to cost savings in the long run.

Improved Material Utilization:

Efficient scrap removal allows for better recovery and recycling of leftover aluminum, reducing material waste. Reducing alkali etching time of mold, improve the recovery rate of aluminum scraps.