Thermal break aluminum profile production line

Thermal break aluminum profile production line

Thermal break aluminum profile production line is applied for producing thermal break aluminum profiles, including 4 sets of machines:  knurling machine, strip insertion/assembly machine, rolling machine and shear tester.

Why thermal break aluminum profile

As thermal break aluminum profile has the following advantages and it is widely used in the window and doors and curtain wall projects

1 Remarkable energy-saving effect, energy saving can be 30-40%

2 excellent sound insulation performances, can reduce noise 30-50Db.

3 superb anti-frosting and antifogging performance, the window can be clean and bright

4 High strength, wind resistance performance can be No.1 level standard

5 Good airtight and watertight performances, both is No.1 level standard

6 Three chambered design principles, high stability structure, excellent mechanical properties.

7 Advanced strip feeding technology, with reasonable structure, firm combination, good rigidity features, heat insulation effect is better

8 Can be anodized, electrophoresis, powder coated and fluorocarbon coated, rich varieties, good performance, ideal energy-saving and sound insulation effect.

Thermal break aluminum profile production line machine function

Knurling machine 

Knurl the notch of aluminum profile, making teeth for strip inserting in one piece of aluminum profile.

Knurling step is very important, providing mechanical surface condition of aluminum extrusions, enhancing shear strength and making thermal barrier aluminum profiles stable and long service life.

Strip insertion/Assembly machine

The main work is inserting a thermal barrier polyamide strip in the notch of aluminum profile, and two pieces of aluminum profiles will be connected by the polyamide strip.

Rolling machine

Adopting microcomputer PLC touch screen control, rolling machine make aluminum profiles with strips rolled, the strips of aluminum profiles will be locked and the assembly will be finished.

Tester 

Test the shearing force of thermal break aluminum profiles (length 100mm) after rolling and assembly, check whether the strength is up to standard and the required value.

Thermal break aluminum profile production line features

High efficiency, energy-saving, low consumption, and the output of a single machine have been greatly improved compared with the current imported equipment. 

1. Knurling and strip insertion/Assembly machine can be in one same equipment, save one process;

2. The special design of the rolling wheel of the rolling machine ensures that the two sets of profiles are compounded and reliable;

3. The most precise sensor is applied and the test is accurate;

4. Use reliable motor, frequency converter, reducer and other standard components;

5. The auxiliary frame is flexible and adjustable, and the whole set of equipment is digitally displayed;

6. It is an ideal equipment for processing high-quality thermal break profiles.